CIMT——Laser processing machine tools
Laser processing machine
1. Overview
The main exhibits at this exhibition are laser cutting machine, laser micro-machining machine tool, laser tube cutting machine, laser plate and tube integrated cutting machine, laser welding robot, laser cutting robot, laser engraving machine, laser drilling machine, multi-purpose laser welding and quenching Machine and so on.
2. Main technical features of laser processing exhibits
fiber-optic laser。Because fiber laser has the advantages of simple energy transmission, low application cost, high energy conversion efficiency, and strong material adaptability, it has become the most widely used laser in the exhibit. Of course, in some specific and special applications (high-reflective materials, cutting of super-hard materials), there are also examples of using other types of lasers as energy sources, such as the disc lasers mounted on Jiangsu Jinfangyuan exhibits and the YAG solids mounted on TKD CO., LTD. Laser.
High Power。Due to breaking through the manufacturing technology and manufacturing cost of high-power fiber lasers, the application of high-power fiber lasers has been rapidly developed. The number of exhibits equipped with lasers above 10,000 watts has grown rapidly, such as the 15-kW NAVSTAR pilot star of Dongguan Lixing Laser Technology Machine, Suzhou Lingzhi Xunchuang Intelligent Equipment 15kW Excalibur-3015 ultra-high-power intelligent laser cutting machine, Wuhan China-Russia Laser Engineering 15kW HECF4020IVWJ-15000 high-power closed-switch laser cutting machine, Prector 12kW intelligent laser cutting machine , Wuhan High Energy 12kW GN-CFD3015-12000W High Power Fiber Laser Metal Cutting Machine, Hubei Sanhuan Forging 10,000 Watt Phoenix3015 10kW Laser Cutting Machine。
High acceleration and dynamic structure design and drive。Such as Beijing Tiantian LCG3015-AJ fiber laser cutting machine lightweight gantry design, Yangli Group HL4020F laser cutting machine gantry structure and bilateral drive design, Shanghai Prima SLCF-GVII / F laser cutting machine floor type Structural and high-strength aluminum beam design, GF machining solution Mircolution ML-5 laser micromachining machine, linear motor drive design for all linear axes。
Automation。For example, Guangdong Han's Yueming laser cutting machine's automatic focus cutting head, automatic exchange table, frequency conversion zoom perforation, automatic edge search, automatic sleep overtime; GF processing solution, automatic CCD monitoring and 3D measurement function of laser micro processing machine; Ring forging automatic focus, automatic adjustment of spot size, automatic cutting nozzle replacement, automatic loading and unloading; Jinan Bond auto focus, Preitzer auto focus, automatic adjustment of spot size, automatic perforation; Shanghai Prima automatic edge finding , Automatic focusing; Suzhou Lingzhi Xunchuang automatic edge-finding, flexible typesetting, table exchange, automatic nozzle replacement; Wuhan Hua Russia laser automatic channel changing; Yangli Group automatic focusing, automatic loading and unloading。
Support for operations。For example, Guangdong Han's Yueming fiber laser cutting machine and laser tube cutting machine have a user-friendly and easy-to-operate professional numerical control system, which can realize a complete cutting process parameter database of "one-click setting" process, and "full-time cutting and efficient cutting" Professional pipe cutting software; Jiangsu Jinfangyuan CNC disc laser cutting machine is easy to operate and has a complete database; Intelligent operating system developed by Suzhou Lingzhi Xunchuang with features such as quick parameter modification and flexible typesetting; Messer cutting and welding (China) Global Control CNC system with simple and easy operation。
High Configure。Due to some specialities of the laser industry, the configuration of the main functional components of the laser processing machine tools, including lasers, cutting heads, control and servo systems, transmission devices, etc., basically adopt high-end configurations, which is also one of the highlights of many manufacturers' exhibits。
Femtosecond laser cutting。Femtosecond lasers are the shortest pulse lasers that can be manufactured by current technology. Because of their "cold ablation" characteristics of high instantaneous power, low heat input, and small thermal effects, better processing quality can be obtained. GF Machining Solutions will exhibit the femtosecond laser Mircolution ML-5 laser micromachining machine. In addition, C.B. Ferrari's LASER 1500 five-axis laser machining center uses a picosecond laser, and its processing results are also very exciting.
3. Typical exhibits
TKD CO., LTD TKD-DF150 laser engraving machine. The main points are mainly used for PCD / PCBN cutter chipbreaker, overall PCBN insert positioning hole processing, and can also complete 3D engraving of various difficult-to-machine materials. Equipped with CCD coaxial detection system, brand fiber laser, one-button operation interface, each layer scans 1-10µm, maximum processing depth is 1.5mm, and can work continuously for 24 hours.TKD CO., LTD TKD-F100 laser cutting machine. The main points of interest are used for precision cutting of 2D graphics of any shape of superhard materials such as PCD, PCBN, ceramics, and sapphire. Fast cutting speed, small heat affected area, support automatic and manual operation mode, can work continuously for 24 hours.
GF machining solution Mircolution ML-5 laser micromachining machine. The main point is that the advanced ultra-fast laser micro-machining platform uses femtosecond laser technology, combined with advanced part processing, motion control and real-time position feedback functions, which can provide perfect micro-holes and other machining effects in seconds. Can be processed into unique shapes, such as negative tapered holes, round holes, oval holes, star patterns and other shapes that cannot be achieved by machining. Precision scratched natural granite base, all linear axes are driven by linear motors. The machine tool is suitable for processing various materials, has no heat affected zone, and can achieve ultra-high surface and edge quality.
GF machining solution Mircolution ML-5 laser micromachining machine. The main point is that the advanced ultra-fast laser micro-machining platform uses femtosecond laser technology, combined with advanced part processing, motion control and real-time position feedback functions, which can provide perfect micro-holes and other machining effects in seconds. Can be processed into unique shapes, such as negative tapered holes, round holes, oval holes, star patterns and other shapes that cannot be achieved by machining. Precision scratched natural granite base, all linear axes are driven by linear motors. The machine tool is suitable for processing various materials, has no heat affected zone, and can achieve ultra-high surface and edge quality.
Guangdong Han's Yueming HyRobot C20 3D robotic fiber laser cutting machine. The main point of interest is that the gantry-mounted Staubli industrial robot is equipped with a follow-up laser cutting head, which has a large working range and good accessibility to the loading and unloading area, and can process large sheet metal forming parts. It has the function of rapid collision reset, remote diagnosis and remote assistance, full-enclosed external protective devices, a simple interface, a clearly marked embedded process database, and an easy-to-learn intelligent operation terminal.
Guangdong Han's Yueming HyRobot W20 3D robot fiber laser welding machine. The main points of attention are the original imported six-axis linkage industrial robot, non-contact welding seam tracking system, real-time detection and correction of welding seam deviation, remote control (including mobile phone) function, and adaptability to different welding materials, different shapes and size requirements.
Guangdong Han's Yueming Mach4020 high power fiber laser cutting machine. The main highlights are high-intensity gantry welding machines, German IPG lasers, PRECITE fiber laser cutting heads, simple and intelligent built-in process databases, friendly and easy-to-learn intelligent operating terminals, light-eye edge-finding function and support for secondary cutting functions Automatic focusing, self-developed variable frequency zoom perforation technology, automatic sleep energy saving function over time and automatic workbench exchange.
Hubei Sanhuan Forging Phoenix 3015 10kW 10W Fiber Laser Cutting Machine. The main focus is the 10,000-watt cutting head with automatic focus and light spot size adjustment, automatic cutting nozzle replacement, automatic loading and unloading, and material tower system.
Jinan Bond laser Bodor F3015T3 plate and tube integrated laser cutting machine. The main points of interest are one machine and dual-purpose plate and tube integrated, cast iron bed, cast aluminum beam, self-developed auto-focusing laser head, electric chuck, and two-sided six-degree-of-freedom guide rail locking device for accurate positioning and stable processing. At the same time, it is equipped with new core technologies such as a new cast iron bed and cast aluminum beams, and is equipped with a fully automatic electric chuck function and a double-sided six-degree-of-freedom guide rail lock function, which brings stable machining accuracy, efficient cutting capabilities and accurate positioning effects.
Jiangsu Jinfangyuan TFC 3015 8kW CNC Disc Laser Cutting Machine. The main points of interest are the rack and pinion gear mechanism with self-adjusting function and light beam structure design, TRUMP 8001 disc laser generator from Germany, the ability to cut high-reflection materials such as copper / brass, and direct-connected high torque. Servo motor, acceleration 2g, positioning speed 169m / min, convenient operation and perfect database.
Intelligent laser cutting machine from Prector Precision Technology (Shanghai) Co., Ltd. The main highlights are 12kW laser, ProCutter Zoom cutting head with built-in optical zoom system and adjustable spot size, EdgeTec technology for better end-face quality of thick plate cutting, efficient PierceTec automatic perforation technology, and large data storage capacity.
Shanghai Prima Intelligent Technology Co., Ltd. SLCF-GVII / F laser cutting machine. The main points of interest are the floor-standing gantry structure, high-strength aluminum alloy beams, PRECITE fiber laser cutting heads, and transmission components of internationally renowned brands. Exclusively customized European high-performance intelligent laser cutting control system SPMC7000 and SPM700 software, with functions such as real-time monitoring, remote diagnosis, precise and smooth control, strong anti-interference ability, stable work and high reliability.
Demagisson LASERTEC 50 Shape (Femto) laser processing machine. The main point is an optimized high-performance and high-productivity flexible laser processing platform dedicated to the precision machining of cutting-edge micro-scale parts. Five-axis tilting table, B and C axes driven by torque motors, automatic CCD monitoring and 3D measurement functions. Suitable for 3D laser ablation miniature molds, extrusion dies, lettering and engraving. Machinable materials include standard materials to advanced materials, such as glass, ceramics and tungsten carbide cemented carbide. The surface roughness of cemented carbide tools reaches Ra < 0.3µm.
Mexcel Ultra High Speed Plasma / Laser Cutting Machine. The main points of interest are the new high-performance plasma / laser cutting integrated machine. The laser and plasma cutting head can be used for both laser hole cutting and outer contour plasma cutting. The unique CNC system can automatically switch between two cutting processes and has multiple cutting methods. Configuration, such as plasma bevel cutting, plasma straight cutting, laser cutting, plasma laser hybrid cutting, etc.
Messer FiberBlade V fiber laser cutting machine. The main point is that this machine is a new fifth-generation high-speed fiber laser cutting machine developed by Messer based on nearly 50 years of laser cutting machine manufacturing experience. Thanks to Messer's proprietary high-speed cutting technology, the machine tool processing efficiency reaches the industry Advanced level. Messer's new generation Global Control numerical control system has a simple and easy-to-operate human-machine interface.